Air-Cooled Jumper Cables FOR SALE

IN-STOCK Limited Inventory Pricing Available

Air-cooled jumper cables are IN-STOCK and FOR SALE at Weld Systems Integrators. Air-cooled jumpers are used to connect high-current, low-voltage applications such as connecting transformer secondaries to weld guns, replacements for flexible laminations, fuel cells, furnaces, induction heaters, many high current, low voltage applications where a flexible connection is required.

Air-cooled jumper cables are available in circular mil sizes from 400 – 2000 MCM (standard). Our in-house engineering team can assist with custom designs, unique customer sizes, and extra-flexible cables.

WSI Air-Cooled Jumper Cables Catalog [ PDF ]

Click the blue “IN-STOCK Inventory” box below for all available air-cooled jumper cables.

WSI maintains an IN-STOCK inventory at our Warrensville Heights, Ohio location. Contact our knowledgeable sales team at 844-WSI-WELD or +1-216-475-5629 for immediate assistance.

Air-Cooled Jumper Cables IN-STOCK: 33

Contact Weld Systems Integrators at 844-WSI-WELD or +1-216-475-5629 for Special Pricing on all IN-STOCK Air-Cooled Jumper Cables.

IN-STOCK Inventory - Air-Cooled Jumper Cable ( Update: JAN 25, 2023 )
MCMLENGTHLUG CONFIGURATIONDESCRIPTIONQUANTITY IN-STOCK
200020CFFAir cooled jumper cable, 2000 MCM by 20" in length, "CFF" end terminals8
750--Cover for 750 MCM air cooled cables, sold by the foot4
100014CFFXLAir cooled jumper cable, 1000 MCM by 14" in length, "CFF" end terminals, extra flexible4
100016CFFXLAir cooled jumper cable, 1000 MCM by 16" in length, "CFF" end terminals, extra flexible4
100024CFFXLAir cooled jumper cable, 1000 MCM by 24" in length, "CFF" end terminals, extra flexible4
120013CFRAir cooled jumper cable, 1200 MCM by 13" in length, "CFR" end terminals4
5007CFRAir cooled jumper cable, 500MCM by 7" long, with CFR ends4
75015CFLXLAir cooled jumper cable, 750 MCM by 15" long with CFL ends, extra flexible4
75018CFLXLAir cooled jumper cable, 750 MCM by 18" long, CFL ends, extra flexible4
100038CFFXLAir cooled jumper cable, 1000 MCM by 38" in length, "CFF" end terminals, extra flexible3
150014CVVOAir cooled jumper cable, 1500 MCM by 14" in length, "CVVO" end terminals3
200021CFFAir cooled jumper cable, 2000 MCM by 21" in length, "CFF" end terminals3
120032CFFXLAir cooled jumper cable, 1200 MCM by 32" in length, "CFF" end terminals, extra flexible2
150020CFFXLAir cooled jumper cable, 1500 MCM by 20" in length, "CFF" end terminals, extra flexible2
3007CFFXLAir cooled jumper cable, 300 MCM by 7" in length, "CFF" end terminals, extra flexible2
3007CFRAir cooled jumper cable, 300 MCM by 7" in length, "CFR" end terminals2
40014CFFXLAir cooled jumper cable, 400MCM by 14" long, CFF ends, extra flexible2
5005CFRAir cooled jumper cable, 500MCM by 5" long, with CFR ends2
5008CFRAir cooled jumper cable, 500MCM by 8" long, with CFR ends2
60013CFFXLAir cooled jumper cable, 600 MCM by 13" long, CFF ends, extra flexible2
100025CFFXLAir cooled jumper cable, 1000 MCM by 24" in length, "CFF" end terminals, extra flexible1
100028CFFAir cooled jumper cable, 1000 MCM by 28" in length, "CFF" end terminals1
120011CFRXLAir cooled jumper cable, 1200 MCM by 11" in length, "CFR" end terminals, extra flexible1
120020CFFXLAir cooled jumper cable, 1200 MCM by 20" in length, "CFF" end terminals, extra flexible1
150020CFLAir cooled jumper cable, 1500 MCM by 20" in length, "CFL" end terminals1
150021CFRAir cooled jumper cable, 1500 MCM by 21" in length, "CFR" end terminals1
60011CVVOXLAir cooled jumper cable, 600 MCM by 11" long, extra flexible, CVVO1
60012CVVOXLAir cooled jumper cable, 600 MCM, 12" long with CVVO ends, extra flexible1
60013CVVOXLAir cooled jumper cable, 600 MCM by 13" long, CVVO ends, extra flexible1
60017CFFXLAir cooled jumper cable, 600 MCM by 17" in length, "CFF" end terminal configuration, extra flexible1
60026CFFAir cooled jumper cable, 600MCM by 26" long, with CFF ends1
75012CFFXLAir cooled jumper cable, 750 MCM, 12" long with CFF ends, extra flexible1
7508CFFXLAir cooled jumper cable, 750 MCM by 8" long, CFF ends, extra flexible1

*NOTE: XL = Extra Flexible Cable

Quote RequestSizingCable LengthTerminal SpecificationsLug Configurations

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Enter Stock / Serial #: “Air-Cooled Jumper Cables” on the following quote request form.

If you have any questions on WSI Select – IN-STOCK equipment available from Weld Systems Integrators, please call 844-WSI-WELD or +1-216-475-5629 and ask to speak with a WSI Engineer.

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    Use the following method to determine what size cable should be used for your application. First you use the Conversion Factor chart to determine your “Continuous Duty Current”; then you read the correct size cable off the second chart. An example is worked out below.

    Step 1: Lay one side of a straight edge across the graph at the six cycles of the current “one-time” point (the left-hand vertical scale of the conversion factor chart).

    Step 2: Pivot the other end of the straight edge across to line up with the “60 welds per minute” on the far right vertical scale.

    Step 3: At the intersection of your straight edge with the diagonal conversion factor scale line, you should be able to read a conversion factor of .32 off the lower 1/2 of the line.

    Step 4: Multiply the required current (10,000 amps) by the conversion factor (.32) to get the “continuous duty current” of 3,200 amps. Now proceed to the Air-Cooled Jumper Selection Chart to read and complete the selection.

    Step 5: Line up your straight edge on the 3200 continuous duty amp mark, and find the intersection with your desired length line (from below).

    Step 6: Any cable whose line is above this point may be safely used since the load it would carry will be within its thermal capacity. In this example, a 1200 MCM cable can be used and stay within design tolerances.

    Air-Cooled Jumper Cable Sizing | Weld Systems Integrators
    The length is measured from the bolt-hole centers at each end of the cable on straight or 45” terminals. It is measured from the extreme ends of 90 terminals. On terminals with two holes, measure from the centers of the outer holes.

    To get LENGTH, measure from the center of one set of mounting holes to the center of the second set.

    The secondary measurement, B, is the face width.

    The terminal thickness is dependent on the terminal face width, and the gauge of the cable, as outlined in the table on the right.

    Air-Cooled Jumper Cable Length | Weld Systems Integrators

    Air-Cooled Jumper Cable Terminal Types | Weld Systems Integrators

    Standard 1.5″ width will be supplied up to and including 1200 MCM. 1500 MCM comes in 1.375″ width. 2000 MCM in 1.5″ width. Please specify when ordering. Terminal Length: The contact surface length is 1-9/16″. Other lengths can be furnished if specially ordered. Bolt Hole Size: All Air-Cooled Jumpers are drilled with 17/32” bolt holes unless ordered otherwise.

    AIR-COOLED JUMPER CABLES
    MCM1-1/4″ Wide1-3/8″ Wide1-1/2″ Wide
    4003/8″ Thick
    5007/16″ Thick
    6001/2″ Thick7/16″ Thick
    7505/8″ Thick9/16″ Thick
    10003/4″ Thick11/16″ Thick5/8″ Thick
    12007/8″ Thick13/16″ Thick3/4″ Thick
    150011/16″ Thick1″ Thick
    20001-7/16″ Thick

    WSI Select - Air-Cooled Jumper Cable Lug Configurations | WSIWeld.com