WATER-COOLED JUMPER CABLES

Water-cooled jumper cables from Weld Systems Integrators are available for a variety of high current applications. Our water-cooled jumper cables range from standard resistance welding jumpers to advanced high frequency coaxial designs. Our cables are equipped with full-length filter tubes to insure water can flow through the entire cable for maximum efficiency. The rugged construction ensures that acute bending or kinking won’t impede or reduce water flow.

All WSI water-cooled jumper cables are provided in exact lengths as specified. If needed, our in-house engineering team can assist with custom designs and unique customer specifications.

To order cables you need to determine:

  1. Type of end
  2. Cable gauge
  3. Length

A chart for sizing the correct gauge cable is on the right of the page, as well as guidelines for installation.

WATER-COOLED JUMPER CABLE BRANDS
Partner Logo Tuffaloy | Weld Systems IntegratorsPartner Logo - RWP | Weld Systems IntegratorsPartner Logo - CAL Manufacturing | Weld Systems IntegratorsPartner Logo - Watteredge | Weld Systems IntegratorsPartner Logo - Tipaloy | Weld Systems IntegratorsPartner Logo - Centerline | Weld Systems Integrators
TuffaloyRWPTuffaloyRWPCAL CablesTipaloyCenterline

Water Cooled Jumper End Styles:

Water-Cooled Jumper Cable – Type B

Water-Cooled Jumper Cables B

MCMABC
350/4009/16″1-15/16″9/16″
500/6009/16″1-15/16″5/8″
7505/8″1-3/8″11/16″
10003/4″1-1/2″3/4″

Water-Cooled Jumper Cable – Type B-2

Water-Cooled Jumper Cables B2

MCMABCD
350/40011/16″1-1/16″2-11/16″17/32″
500/60013/16″1-3/8″2-7/8″17/32″
75013/16″1-5/8″3-1/8″21/32″
100015/16″1-7/8″3-1/4″21/32″

Water-Cooled Jumper Cable – Type B-4

Water-Cooled Jumper Cables B11

MCMAB
350/4001-3/8″1/2″
500/6001-7/8″5/8″
7501-7/8″5/8″
10002″11/16″

Water-Cooled Jumper Cable – Type B-5

Water-Cooled Jumper Cables B5

MCMABCD
350/4009/16″1-1/8″1-1/4″1/2″
500/6005/8″1-1/4″1-3/8″5/8″
7505/8″1-3/8″1-3/8″5/8″
10005/8″1-5/8″1-3/8″5/8″

Water-Cooled Jumper Cable – Type B-6

Water-Cooled Jumper Cables B6

MCMAB
350/4009/16″1-1/8″
500/6005/8″1-1/4″
7505/8″1-3/8″
10005/8″1-5/8″

Water-Cooled Jumper Cable – Type B-6 (2-hole)

Water-Cooled Jumper Cables B62

MCMAB
350/4009/16″1-1/8″
500/6005/8″1-1/4″
7505/8″1-3/8″
10005/8″1-5/8″

Water-Cooled Jumper Cable – Type B-7

Water-Cooled Jumper Cables B7

MCMAB
350/4009/16″1-1/8″
500/6005/8″1-1/4″
7505/8″1-3/8″
10005/8″1-5/8″

Water-Cooled Jumper Cable – Type B-9

Water-Cooled Jumper Cables B9

MCMABC
350/4009/16″2-1/8″17/32″
500/6009/16″2-1/8″17/32″
7509/16″2-5/16″21/32″
10005/8″2-3/8″21/32″

Water-Cooled Jumper Cable – Type B-11

Water-Cooled Jumper Cables B11

MCMABCD
350/4003/8″2″1-1/8″9/16″
500/6003/8″2″1-1/8″9/16″
7505/8″2-1/2″1-1/2″7/8″
10003/4″2-1/2″1-1/2″7/8″

HTRF Cover Hose

Developed by WATTEREDGE-UNIFLEX to combat the primary cause of water-cooled cable failure: wear through of the outer cover. Often a hose wears through due to abrasion on the welding equipment or production components. HTRF cover hose uses a super high abrasion compound which can outlast other materials 40 to 1 against failure due to abrasion. This compound is integrated into the HTRF cover hose, which is available for all kickless cables and also for water cooled jumpers up to 600 MCM in size.

Also available is a high abrasion thin wall sleeve, which can be mounted over the standard kickless cable hose.

MCM SizeOuter DiameterTerminal Diameter
3002″1-7/16″
400-4502-1/4″1-11/16″
5002-7/16″1-7/8″
6502-9/16″1-7/8″

DC Cable / 500 and 650 MCM

Opposed polarity cables for high amperage, direct current applications.

These heavily reinforced, two conductor water cooled cables are primarily used on heavy duty spot welding stations for joining aluminum panels. This cable is designed to operate at welding currents typically in the range of 45,000 to 55,000 amps D.C.

Several design features maximize cable life and are exclusive to these cables:

Stranding is press welded to the terminal to provide the lowest possible electrical resistance properties and a virtually indestructible bond. (Patent # 4,640,982) Opposed polarity for optimum efficiency.

High strength, high temperature teflon reinforced retaining rings throughout the entire cable length. High pressure, impact resistant cover hose.

Still can’t find your Water-Cooled Jumper? Have questions before ordering?

Call Weld Systems Integrators and our Application Engineers will assist you with all your needs!

CONTACT Weld Systems Integrators for more information on AIR-COOLED JUMPER CABLES. For immediate assistance, please feel free to give us a call at 844-WSI-WELD.